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“Identifying TPPs and Establishing CQAs to Support Commercial Product Specifications”


A Target Product Profile (TPP) is a summary of the proposed finished drug product quality characteristics established during development. A TPP is a useful guide, bringing focus to desired product quality: purity, safety, and efficacy.  The TPP is dynamic, to be further defined as new knowledge is gained over the product lifecycle. The TPPs result from enhanced product knowledge and therefore, aid in discussions with drug discovery and product development teams, clinical groups, manufacturing organizations, and regulatory agencies. This collaboration allows for product and process improvements and ease of risk-based decisions. Lack of focus on the TPPs throughout the drug development process can result in a loss of historical data and an increase in time to market.


As a new drug progresses through clinical development, the focused studies yield further insight into TPPs and enhancement of potential Critical Quality Attributes (CQAs). “A CQA is a physical, chemical, biological, or microbiological property or characteristic that should be within an appropriate limit, range, or distribution to ensure the desired product quality” (ICH Q8). As an example, typical CQAs for lyophilized dosage forms are aspects affecting purity, strength, and stability. Once identified, CQAs can be prioritized as essential or desirable through risk-based analysis to form a hierarchy of relative importance. Further development focuses on essential CQAs and manufacturability considerations, which are paramount when a product progresses through clinical to commercial manufacturing. 


From drug discovery, prior to and during development, TPPs are identified based on desirable finished product characteristics. Indication, patient population, and route of administration are examples of fundamental considerations, which may vary for each product.


ICH Q8 (R2) and other industry documents provide a basis for a review of the drug product life cycle. A hierarchy of relative importance of CQAs can be formed through a risk-based approach to understand the essential CQAs and final commercial product release specifications of a lyophilized drug product.


As the drug product presentation progresses to clinical development, the focused studies yield further insight into the achievable CQAs, identifying them as essential versus desirable, and the knowledge base becomes greater. Further development focuses on essential CQAs as the product moves from initial development to clinical studies.

Manufacturability considerations are paramount when a product progresses through design and development to clinical and commercial manufacturing.

 

Final Commercial Product Profile


Typical CQAs for lyophilized dosage forms are aspects of purity, strength, and stability. CQAs direct in-process controls and final commercial product release specifications. Unique CQAs specific for a lyophilized product include aspects leading to solution and dried state stability, as well as reconstitution time, appearance of the constituted solution, and residual moisture.

Establishing CQAs from TPPs for quality attributes of a lyophilized parenteral is an ongoing process through development to commercialization. This is an essential application of quality by design principles and parallels those reflected in the ICH Guidance for Industry Q8 (R2) Pharmaceutical Development. Among the benefits are the increased focus during development and increased understanding of the unique lyophilized product quality attributes. The result is a greater level of suitability for its intended use and assurance that a product meets the needs of the end user.

 

REFERENCES


Akers, Michael J. Sterile Drug Products: Formulation, Packaging, Manufacturing, and Quality. New York: Informa Healthcare Inc., USA 2010.


Guidance for Industry: Q8 (R2) Pharmaceutical Development, U. S. Department of Health and Human Services Food and Drug Administration. November 2009 ICH.


2016 U.S. Pharmacopeia and National Formulary, USP 39, NF 34. The United States Pharmacopeia Convention United Book Press, Inc. Baltimore, MD. 2014.

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