Wear Debris Analysis Extends Lifetime of Valuable Assets  and Prevents Failures
The Science of Fluid Analysis
  
  
Questions?
Contact your Control Southern Reliability Support: Doug.belew@controlsouthern.com
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
 
 
 
Count, Classify and Analyze Wear Debris
  

Studies have shown that up to 50% of equipment downtime is due to abnormal wear. When implementing machine condition monitoring for machinery lubricating oils, typically the first strategy you implement is contamination control. Particle counting is the method used to monitor the solid contamination of new and in-service fluids.

 

Solid contamination sources include solid oxides from surface oxidation inside the machinery, sand and dirt from the environment, worn mechanical seals, filter blow-by and deterioration, and machinery burrs. 

ROOT CAUSES
MECHANISMCAUSES
ABRASION3-Body cutting damage from abrasive particles between two moving surfaces
Abrasive particles in oil, dirt, secondary wear, process contamination...

 

ADHESION

 

Damage from metal surfaces dragging over each other 

 

Inadequate lubrication - low vicosity oil or no oil, high temp, excess load, slow machine speed... 


FATIGUE

 

Damage from micro-cracks caused by cyclc loadin

 

Misalignment, imbalance, improper fit or assembly, secondary damage...

 

 

LNF Q200 Particle Counter
Spectro Scientific LNF Q200 Particle Counter
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